5. Rear Master Cylinder mounting nut x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Camshafts 0000008030 00000 n You can refer to the answers below. 0000001116 00000 n MANUFACTURING TOLERANCES. These are for 1999-2002FLH/FLT book. Read More. [PDF] INSTRUCTIONS - Harley-Davidson These are two questions which should not be asked. Two lines in nut on Compensator and one line in clutch hub nut. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Which it won't fit my bike.. eitherway I'll have it ready to go today. If you apply more than its required torque, the thread of the screw may become damaged. Install Sportster cams You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. This thread is archived. It's time to torque the pulley nuts for my belt drive. Re-install the clutch basket into the primary case (with chain and the associated components!). The compensator sprocket 150-165 foot pounds. 70 foot pounds 10-13 foot pounds Inner primary bolts: 18-24 ft lbs. Refer to Table 18. Step 2 For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. 0000009625 00000 n TC95 100HP Street Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Khrome Werks AR100 test Fastener Size - Torque ft. lbs. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Twin Cam 88/95 It is crucial for safety and smooth riding performance. #8 - 14 in. 23-27 foot pounds Henceforth, you must know how much torque each nuts and screws require. Modifying the CV carb Proceed as follows: a. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. 0000004810 00000 n it sure seems low to me, but just checkin with the pros here before i get all greasy. Rear Shock Absorber TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Unlock the full power of your engine. Good questions! Posted on Aug 09, 2009 It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. A 5/16-inch bolt should be tightened to 12 foot-pounds. 0000007875 00000 n basics of Fuel Injection explained, DEWEY'S 0000031803 00000 n Primary Cover screws So, insert your screwdriver or Allen key and follow the given instruction. Installation, Maintenance and Tuning Index will help you Posted on Sep 24, 2009 The measurement remains the same for all the Sportster XL from 2004 to 2006. 0000001947 00000 n 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Save my name, email, and website in this browser for the next time I comment. Shop Manual thanks guys. See Figure 2. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. The other question I have issues over is what size of socket or wrench to use. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. 16-18 foot pounds #8 - 14 in. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Wheelbase. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. So, the torque specification of Harley will vary extensively. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. I feel confident that it's there to stay. 5. Drain as much of the primary oil as possible before starting. Drag Strip Gallery 0000032160 00000 n )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Engine sprocket nut torques to 150-165 foot pounds. There you will find explanations on Harley Clutch Adjustment Torque specs too. TC88 70HP Stage1 But I have a question about the torque vaules. Including all these torque specs for Harley in a single article is nearly impossible. Yet, it covers a massive space. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Improve Throttle Response Shovel Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Search the site 3.80 litres (4.02 US quarts) Other specifications. Torque specs seem off. Modification, the torque specs for the pressure plate to flywheel are 14ftlbs. Shop Manual Appendix I put a little red locktite on. Shovelhead While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Now you can see there are lots of bolts used to secure the derby cover in the place. 15-18 foot pounds The torque specs are the same as with any Evolution engine. Inspection of major fasteners is an important part of service. 0000004384 00000 n Heritage softail deluxe FLSTNT. Nonetheless, we suggest you read the user manual. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. We also found 79 foot-pounds of torque capacity for the 1340-cc. 5/16" - 19 ft. lbs. Making Drag Pipes Work, SHOP TALK Get XiED(tm)! 25-40 foot pounds. Stop the guess work and get a manual! 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Exhaust Systems 90-120 inch pounds JavaScript is disabled. 0000002407 00000 n Thus, the motorcycle gets its top speed for which it is known. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! in. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Refer to the torque values from your service manual as necessary. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. 0000008358 00000 n Sportster Unlimited Fork Stem nut According to the companys instructions, Harley Davidson will inform the owners about it. Battery. Primary cover bolts: 14-21 ft lbs. Transmission Sprocket nut TC96 2007 Engines General. It depends on the motorcycle model and manufacturing years. There is a 35 ft-lbs difference between the two which is substantial. In the next few sections, we will show you the most-required torque and its specifications. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Plug Wires Your email address will not be published. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Harley Davidson always emphasizes using their recommended and specified tires. Nitrous Oxide I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Rear Brake Caliper mounting screws Posted on Sep 24, 2009 stream Place your catch pan under the primary and remove the drain plug. MT MT 4. And depending on how much you rub off, it will let the clutch open up. They want you to use a torque wrench where specified. General Information SOURCE: Need the torque specs on clutch for a 85 FLHTC. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. 90-120 inch pounds #2. Now rub the backside of the lever where it is hitting the handle grip. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Clutch hub nut, 180-210 foot pounds They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Oh forgot about the manual ?. First, you need to pull up your vehicles clutch cable. Harley-Davidson 1200 Custom Specs. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. 83. Thus, the motorcycle gets its top speed for which it is known. He said that before they redesigned the compensator. . On models with dual front calipers, check alignment of brake discs to fork. % Therefore, tighten the jam nut . 6. SOURCE: need dry clutch torque specs for a ducati monster s4. First, you need to pull back the rubber cover from the clutch lever. Within 7000 miles the nut came loose. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Exhaust Length There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Tighten in star pattern from bottom 7/16" - 54 ft. lbs. 110-120 foot pounds 28-35 foot pounds Harley motorcycles are made using industry-leading components and parts. 140 ft-lbs. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. 28-32 foot pounds Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. I printed off the complete torque specs for the softail models . vs Twin Cam: What Makes the Difference? Then we've got the BAKER 9-Plate Street . Estimate 1/4 Mile Time So, insert your screwdriver or Allen key and follow the given instruction. 0000005197 00000 n Now put the locknut back on and make sure it fits in the grooves. in. Rear Axle nut Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. . 0000003541 00000 n Which my wrench clicked at about 120. Charging system. How to Build a But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. For a better experience, please enable JavaScript in your browser before proceeding. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Drain your primary completely. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Shovelhead Modifications If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. 35-45 foot pounds
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