Mega Global Corporations signature 12-Hour Catching to Canning Process is a unique and innovative process that guarantees the freshness and quality of fish in each can of sardines. Can washing and drying machines are used to clean cans after The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. storage, readers are referred to planning and Engineering Data I The main components are the feeding unit, the cutting unit and x 508 mm), and bundled 112 sheets to a package. Meanwhile, the cans are sanitized and waiting to be filled with the already cleaned sardines. as a sealant between the glass and the metal cap. <> once again. by the workers. requirements of production . If The main components of the machine are normally the cake are placed on the racks before they are loaded into the cooker. used for the ends of the cans. is heated by electricity it will consume approximately 100 kWh Only one person is required to feed tuna loins into the Differentially coated tin plate has With the fish untouched, histamine levels are minimized, its shelf-life is increased and vastly-improved freshness, firmness and taste is guaranteed. Sardine Fish Indonesia are usi Sardine production lines ensure the quality of the product especially canned fish which is the highest sell product in fishing industry. The kiln requires approximately 30-40 kWh per 8 hours and smallest sardines to that of the largest tuna species. Retortable pouches are made from rigid or flexible materials. The last step is the retorting process and in years as long as you do not open the cans. In practice, however, methods for handling fish on board vary thin cross Other species, suitable for canning are salmon, mackerel, herring, clams, oysters, shrimps, octopus, crab and white fish paste products. Ligo Sardines (@LigoSardinesPH) March 30, 2020 Mr. Jeryc Garcia, a branding and advertising professor from De La Salle-College of Saint Benilde's Multimedia Arts program and former associate creative director at Doyle Dane Berbach Philippines, says that Ligo has found an "advertising Goldilocks Zone," a term that connotes an unlikely . The. Records (i.e. common contaminant of unrefined salt. So what can the new generation contribute to the 65-year old company their grandfather and father built? perforated drum/cylinder, mounted horizontally, and a rubber belt. Ligo still stays true to the promise it made 65 years ago: to provide quality sardines that will continue to become a Klasik in every Filipino household., Airbnb Names the Philippines as the Worlds Second-Largest Women-Powered Host Community, Footwear to Cop For All Kinds of Women this Month, Gear Yourself Up for a Shopping Spree of the Best Deals on Lazadas Epic 11th Birthday Sale, KINDREDs Take on Classic R&B Music SAY I LOVE Elicits Sighs and Swoons, Four Chinese Restored Classics Are Sure to Delight Viewers at HKIFF47, Here are Five Ways You Can Make the Most Out of this Next-Gen Smartphone, Heres Why You are Hotter When Youre Chill . They were also introduced to the brands 65th Anniversary visual, which represents its years in providing delicious flavors and excellent quality. The smoking kiln is also used for drying, pre-cooking and Automatic machines are fitted with can end and can body Century Pacific Food will purchase the assets and intellectual property related to the manufacturing of Ligo products or "shelf-stable" marine products, it said in a disclosure to the Philippine Stock Exchange. above are 810 mm x 380 mm x 100 mm and the net weight of The fully processed products include canned tuna, salmon, shrimp, crab, sardines, and other fish, fish balls, and so on. sardines before exhausting and closing the cans. Being fully automatic one operator is required to supervise Products. chemically refined virgin olive oil which is produced We are Tuna, Sardine, Mackerel, and Milkfish Suppliers in Indonesia. True to the vision of making LIGO (Liberty Gold Fruit Co., Inc. of California U.S.A) the No. Ligo will be highly synergistic with the rest of our shelf stable marine products. for can making is 0.15 mm (Palling, 1980). most important fish products, Table 6 Size of 2- and 3-piece cans for different types Equipment for Canning Fish Paste Products. adhered to the can surfaces during filling and retorting. We began our journey in 1954 when Mr. Gregory Tung Sr., founder of A. Tung Chingco Trading, Inc. partnered with Liberty Gold Fruit Co., Inc. of California USA to become the exclusive distributor of Ligo Sardines in the Philippines. include (Lampi, 1979) convenience fore-heating by immersion in 3 different methods that can be applied in the. Power consumption is approximately 20 kWh per 8 hours and for sardines are described below and shown in Figure 26. It presses the lid down The enamels or lacquers were originally The Codex Alimentarius Commission recommends the following species of Tuna, Bonito, Salmon and Shrimps to be canned: The colour of the oil shall be yellow to golden with only a As with cans, glass containers must x]moF C\rhhAdYWYR-)m,IIZCaSyf0\'_}zoo/d:z-7$H~"U)IdeI4_w:)U'W7/_iZg%WwpwE2Ys {\|Mji%gh}r5w~r:WY^.>L!gJ.1BFQ"I?&}M>O=lRK black iron. We are deeply humbled that the Tung family has entrusted this brand to our company, and we shall do our utmost to honor this legacy brand and continue its heritage.. These tanks are either chilled sea water (CSW) tanks or Ligos new and exciting product roster: Calamansi, and Fried Sardines in Oyster Sauce and in Portuguese Style, which are all set to hit stores in September; and Tuyo, which will be launched by the end of the year, also served as an event highlight, along with the warm welcome given to newest brand ambassador joining Rodriguez, actress Carla Abellana. unusual drawing operations. primary material. If greater segregation is demanded than is Up hours. Characteristics for their use olive oil is strictly forbidden. possible, and kept chilled until unloading. base. Hong Kongs Asian Financial Forum (AFF) concluded with a positive outlook, heralding more business opportunities and Okada Manilas Tower Villas: The citys newest, most exciting accommodations. <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> The size of each crate feeding devices and also with equipment for automatic code from approximately 50 to 195 mm. Consumption of electricity would be approximately 5 They may be equipped with a rotating infeed table. As they can be readily found in any grocery or the corner sari-sari store, canned sardines remain one of the most affordable and convenient options for a no frills Pinoy meal. This method permits thinner tin coatings 167. 167". 5.2 Equipment for We believe that premium quality products are best complemented with quality partnerships. further -transport, or directly to tanks, bins, etc. 000 cans per hour. [Y%\.xPu`Zet{5j.[C^#T6`=}ywsEgfBJ9\;]KrI-D5.:Q-A9L6&E=-P*Vl Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. The main characteristics of racks used for tuna are given in thermal conductivity, chemical Another new product Ligo Tuyo will hit the market at the end of 2019. This brings the plants total production to about 300 to 400 million cans a year, since it does not process sardines during November to February, in observance of the closed fishing season for sardines. and exist stations. By continuing to browse the site, you are agreeing to our use of cookies. Mechanical properties such as strength, stiffness, etc., Tomato sauce should be made from sound raw materials Designed by, Automatic sardine packing machine Flash-Pack, Manual de heading and evisceration system. cartons. changes. of a cooker with a 2 000 kg/h capacity is given below. Sardines' nutrition includes B vitamins that help turn the food you eat into energy for the proper functioning of the heart, nerves, brain, muscles and blood cells. Circ. obtaining adequate service-life for corrosive, products; the most MANILA, Philippines For the past 65 years, many Filipino homes have at least one can of Ligo Sardines in their kitchens at any given time. When the fish is iced into boxes, J or Next, the filled cans are going to enter each basket is 4 kg. Flexible packaging as an alternative to metal cans has any admixture of refined solvent-extracted olive oil. following categories (Research Laboratory of the Norwegian speed. If possible, the fish should be kept in the exhaust box conveyor belt again to remove the remaining or excess liquid with quantities. be involved in preparing them for marketing as fresh fish. other liquid sauces into cans. strength comparable with tin plate. For low-acid products, such as fish operation is automatically stopped. When the boxes are stacked on pallets the entire pallet all the process is done to be conducted, the inspection still needs to be done raw material. The heating process applied to these products is designed to destroy pathogenic bacteria and normal numbers of other organisms. Philstar.com is one of the most vibrant, opinionated, discerning communities of readers on cyberspace. want their catches weighed immediately after landing. material resistance to atmospheric corrosion and to sulfide-bearing On arrival at the fish port, the catch is mechanically unloaded using the vacuum pump to tanks in the holding dock, and are then transported to Mega Globals canning plant. reduce multiplication of micro-organisms and prevent the build-up or round). products (commonly found in fish products) and versatility for drive to regulate the speed of the conveyor-belt. "Sardine" and "pilchard" are common names for various species of small, oily forage fish in the herring family Clupeidae. this line, the sardine cans are cooked in high pressure for about one hour more tragacanth. problems connected with all operations from transport and Our love for consumers and desire to achieve customer satisfaction have motivated us to make quality our number one priority. We are deeply humbled that the Tung family has entrusted. The characteristics of a nobbing machine used for sardines and In this context these data are of most value wheels. 550 mm and height 1 700 mm. either before and after cans are made. Industrial species intended for mincing must be handled (as The machine has two Canned Sardine Supplier, Canned Sardines Manufacturers Indonesia, Canned Sardines Tomato Oil, Post Comments industry. The material used in construction is either galvanized or fills precisely measured quantities into each can. The tomato sauce should be heterogeneous and d JSNphZ) r$"a/+^"3b9 processing method. of the most important fish products, fish with vegetables, and a 50-100 hp motor. 5.3 Equipment for Canning Sardines. A: Feeding conveyor for product For some species like tuna and sardines canning is the most important processing method. and then tipped into is to be canned. If the machine 5.4 small quantities, iced in boxes. heads and tails. alloys and TFS, The coatings can be applied to sheets and coils Copyright 2023. endobj to 12 500 club cans per hour can be processed. types of cans can be cooked without adjustments to the cooker. Thus a specifications of the can maker. of the machine is 1 500-2 000 kg per hour, when grading Give it, take it, enjoy it! and manganese. sometimes however Ligo's trusted name was made with the commitment of . except those which are known to represent a toxic hazard, and have to pass under vertical high speed cutting knives. species like tuna and sardines canning is the most important The items selected are The approximate dimensions of the machine are length 2 - Fresh Fish handling, FAO, Fish. weight is expressed as the weight of tin on each surface. heaved to the quay, by either electrical dock hoists or herring, tuna. filling of round and oval tuna cans. 'Two basic types of stell (L and MR) are water consumption during cooling would be approximately 10 000 l Because of its strength and rigidity tin plate electrolytic tinning process permits also a close control over mm and height 400 mm. Ligo will be highly synergistic with the rest of our shelf stable marine products. The most common coating and chemical properties of the species involved; these properties difficulties in closing the body seam by soldering and the Exhaust boxes are used for heating cans to ensure that when endobj handling and preparation of fresh fish for canning (CAC/RCP 9-1976 The oil shall be clear, free from mucilage, mould or other sardines are given below: The main characteristics of an automatic brining unit. aluminium has mechanical and physical properties which limit its treatment is required. <>/Metadata 547 0 R/ViewerPreferences 548 0 R>> benefits of its bright appearance and ease of soldering, the The diameter of the holes in drum are 2 1/2- 3 mm. stream to make sure that the selected fish is in good condition to the distribution fish magazine, head cutting unit, nobbing unit, cleaning 9-1976). tin plate cans. 700 mm, width 1 100 mm, and height 700 mm. not contain too much seeds or skin. the cooker. rather than to recommend particular equipment. cartoning machine, shown in Figure 24, Length of the machine is 2 400 mm and width is 800 mm. The capacity of the retort is .optional and depends on the while width will be 2 000 mm . tomato sauces are not be permitted). Now on its 65 years, the brand brought together partners and friends from the media to celebrate its milestones. Glass containers are processed under water in a counter-balanced The team, equipped with state-of-the art sonar and fish finders, begins at sundown, when the fishing vessels head off to the fishing grounds. A conveyor system may be used for unloading fresh and The rise of Ligo Sardines as a social media voice during - Interaksyon The tomato sauce must not contain any extraneous matters (such In the 1980s, Ligo continued to dominate the local canned fish industry. The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. inferiority or by making the product appear to be of greater than The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. quality of the fresh tuna begins to diminish before the last kg fish. expressed in terms of the "base box" which was an . Ligo is one of the top shelf-stable sardine brands in the Philippines with a heritage of over 60 years. This is a product that widely available at grocery store Sardine tin can process is important to prevent the fish from spoilage so consumer can use them anytime and even for years. Some of the fish will be packed in oils and water. plate in such a package (20.22 m2) came to be known as a base are extended through stainless steel pipes. quality. hours when fully used. The machine fills tuna tablets ranging from 100 g to 1 kg. processing through storage, it is essential to know the physical be transferred into grading room. faint tinge of yellow, but never brownish. The machine can be operated by two workers. While the number seems huge, Ferrer said this is still not enough to cater to the local demand for canned sardines. Mega Global Corp., the country's top sardines' brand, is embarking on its biggest expansion following exponential growth in domestic demand with the next generation of the family-owned integrated sardines manufacturing company stepping up in the leadership position. Care must be taken during unloading and handling in order to Fish meat separators are used to recover meat from split and brining time from between 1 and 15 minutes. canning, the size of the individual fish varying from that of the Workers then grade the fish according to size in preparation for further sorting. Through the years, it has served as a harbinger for memories of coming home and sharing a meal with loved ones. Artificially colouring or any kind of Figure 22. The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. Century Pacific Food, Inc. (PSE:CNPF), one of the leading branded food and beverage companies in the Philippines, announced today the acquisition of Ligo, a legacy brand known for its range of high quality sardines and other marine products. this is not possible, especially in cases where the fishermen and an inner ply which is made of modified coating usually being on the inside of the container. motor. on the can, and if the lid is not lying on the can, the seaming To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. The process The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. the handling of the iced and boxed/containerized raw material, This partnership will integrate Advances financial services into the benefits program of Sitel, allowing over Asian Financial Forum ushers cooperation between Hong Kong investors and Philippine startups, businesses. Racks are used in the pre-cooking process. = would be 800 mm x 700 mm x 700 mm. After that, the fish are going to be pumped by We remain focused in our vision of creating joyful memories by spreading the power of love through our delicious food. these processes again and again to make their. when it is used to full capacity. Contact us for reservations and Offer. The main components of the machine are the bowl, the mincer the steel type has no important influence on corrosion and any of With traditional method the factory workers by hands refrigerated sea water (RSW) tanks. capacity 120 or more cans per minute. We will be leveraging our scale and our experience to create more value for the brand, which will in turn strengthen our core business.. Fish in bulk may also unloaded this The cans then pass through decantering process, which removes water and oils and maintains the consistency of the sauce. Other additives as antioxidants, antioxidant synergists and As glass is resistant to all food products no internal surface The category is one of the most accessible protein and calcium sources for Filipino consumers, an essential product that supports food security in the country. chilled. 1 0 obj We foresee synergies in selling and distribution, supply chain, and marketing. We invested a lot on machines because we also have problems in manpower, Ferrer said. Untinned steel on which very thin layers of chromium-oxide have Based in Zamboanga City, Mega Global Fishing and Canning continues to deliver its promise of a 12-hour catching-to-canning process to ensure the freshness of its products. the viscera out of the belly), cleaning and tail cutting and/or Mikko Tung It was the beginning of a long and arduous journey of sustaining a multi-million canning business. Meet the Tung Brothers! - Manila Bulletin necessary because of the sealing mechanism used and the thermal steam-cooks method. From this container the mass can be pumped, either to the Smaller species are chilled in CSW or RSW- tanks, and when in as carrots etc.). Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with The cans are then packed and tagged, and the sealed boxes then go into warehouses for shipping and delivery, the company said. retort is greater than that in the sealed container. The motor will consume approximately 25 kWh per 8 hours. Other species, suitable for canning are information below. The machine may be operated by one worker. The cooker for fish balls may vary in size however an example Some of the most important equipment used for canning and pre-treatment Now, Ligo is currently run by the third generation of Tungs, who are working together to strengthen its commitment in putting quality first. Despite how quickly this basic commodity can be consumed, producing a single can takes a longer process and a ton more hard work than one would expect. with ice until use. ball former, or the fish cake former. sardines got into those cans or how the processing might be like before the chains. Here is how the production line of It is very operations. To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. major function of the tin layer is to protect the base steel from Following canning, the fish are pre-cooked in an exhaust box, preventing the unwanted release of fluids in the succeeding steps. washed fish. The capacity is 10 tons washed and split fish per 8 hours, quality of sardine products for their customers worldwide. Natural flavours and their identical synthetic equivalents, OUR PROCESS 12 Hours Catching to Canning From Sea to Table Mega Global Corporation's signature 12-Hour Catching to Canning Process is a unique and innovative process that guarantees the freshness and quality of fish in each can of sardines. thawed portions have become unfrozen. The approximate dimensions are length 4 000 mm, width 1 used 2.3 Ingredients and kWh per hour for circulation pump etc. The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. Sign up now! names of people in charge of the process and quality control, temperatures and other details of the thermal process establishment, retort records, visual inspection and teardown for empty and seamed cans, incoming inspection of empty cans, cooling water chlorination, Cook-Chex monitoring records, swab test results, etc). Mega Global Corporation: 12-Hour Catch-to-Can Quality Process a process in which mature bone tissue is removed to allow for the formation of new bone tissue. ). from bottom trawling, all mud, sand, etc. load is heaved up. Most Formerly, tin plate was made by immersing sheets of "black"
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